天然二水(shui)石(shi)(shi)(shi)膏(gao)(gao)(gao)(gao)(CaSO4·2H2O)又稱為(wei)生石(shi)(shi)(shi)膏(gao)(gao)(gao)(gao),經過煅(duan)燒(shao)、磨細可(ke)得(de)β型(xing)半(ban)水(shui)石(shi)(shi)(shi)膏(gao)(gao)(gao)(gao)(CaSO4·1/2H2O),即建筑石(shi)(shi)(shi)膏(gao)(gao)(gao)(gao),又稱熟石(shi)(shi)(shi)膏(gao)(gao)(gao)(gao)、灰(hui)泥。若煅(duan)燒(shao)溫度(du)為(wei)190 °C可(ke)得(de)模型(xing)石(shi)(shi)(shi)膏(gao)(gao)(gao)(gao),其(qi)細度(du)和白度(du)均比建筑石(shi)(shi)(shi)膏(gao)(gao)(gao)(gao)高(gao)。若將生石(shi)(shi)(shi)膏(gao)(gao)(gao)(gao)在400-500 °C或(huo)高(gao)于800 °C下(xia)煅(duan)燒(shao),即得(de)地板石(shi)(shi)(shi)膏(gao)(gao)(gao)(gao),其(qi)凝結(jie)、硬(ying)化(hua)較慢,但硬(ying)化(hua)后強度(du)、耐磨性和耐水(shui)性均較普通建筑石(shi)(shi)(shi)膏(gao)(gao)(gao)(gao)為(wei)好。通常為(wei)白色、無色,無色透明(ming)晶體稱為(wei)透石(shi)(shi)(shi)膏(gao)(gao)(gao)(gao),有時因含雜質而(er)成灰(hui)、淺黃、淺褐等色。
石(shi)(shi)(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)(gao)屬單斜(xie)晶系,解(jie)理度(du)很(hen)高(gao),容易裂開成(cheng)薄片(pian)。將(jiang)石(shi)(shi)(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)(gao)加熱100~200°C,失去部分結(jie)晶水(shui)(shui),可(ke)得(de)到(dao)(dao)半(ban)水(shui)(shui)石(shi)(shi)(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)(gao)。 α型(xing)半(ban)水(shui)(shui)石(shi)(shi)(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)(gao)結(jie)晶良好、堅實(shi); β型(xing)半(ban)水(shui)(shui)石(shi)(shi)(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)(gao)是(shi)片(pian)狀(zhuang)并有(you)裂紋的(de)(de)晶體,結(jie)晶很(hen)細,比表面積(ji)比 α型(xing)半(ban)水(shui)(shui)石(shi)(shi)(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)(gao)大得(de)多(duo)。生產石(shi)(shi)(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)(gao)制(zhi)(zhi)品時(shi), α型(xing)半(ban)水(shui)(shui)石(shi)(shi)(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)(gao)比 β型(xing)需水(shui)(shui)量(liang)少(shao),制(zhi)(zhi)品有(you)較高(gao)的(de)(de)密實(shi)度(du)和(he)強(qiang)度(du)。通常用(yong)蒸壓釜在飽和(he)蒸汽(qi)介(jie)質中(zhong)蒸煉(lian)(lian)而(er)(er)成(cheng)的(de)(de)是(shi) α型(xing)半(ban)水(shui)(shui)石(shi)(shi)(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)(gao),也(ye)稱(cheng)(cheng)高(gao)強(qiang)石(shi)(shi)(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)(gao);用(yong)炒鍋或回(hui)轉窯敞開裝(zhuang)置煅煉(lian)(lian)而(er)(er)成(cheng)的(de)(de)是(shi)β型(xing)半(ban)水(shui)(shui)石(shi)(shi)(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)(gao),亦即建筑石(shi)(shi)(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)(gao)。半(ban)水(shui)(shui)石(shi)(shi)(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)(gao)與水(shui)(shui)拌和(he)的(de)(de)漿體重新形成(cheng)二水(shui)(shui)石(shi)(shi)(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)(gao)、在干燥過程中(zhong)迅速凝(ning)結(jie)硬化(hua)而(er)(er)獲(huo)得(de)強(qiang)度(du),但遇水(shui)(shui)則(ze)軟化(hua)。石(shi)(shi)(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)(gao)是(shi)生產石(shi)(shi)(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)(gao)膠(jiao)凝(ning)材料和(he)石(shi)(shi)(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)(gao)建筑制(zhi)(zhi)品的(de)(de)主要(yao)原料,也(ye)是(shi)硅酸鹽水(shui)(shui)泥的(de)(de)緩凝(ning)劑。石(shi)(shi)(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)(gao)經(jing)600~800°C煅燒(shao)后,加入少(shao)量(liang)石(shi)(shi)(shi)(shi)(shi)(shi)灰等催化(hua)劑共同磨細,可(ke)以得(de)到(dao)(dao)硬石(shi)(shi)(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)(gao)膠(jiao)結(jie)料(也(ye)稱(cheng)(cheng)金氏膠(jiao)結(jie)料);經(jing)900~1000°C煅燒(shao)并磨細,可(ke)以得(de)到(dao)(dao)高(gao)溫(wen)煅燒(shao)石(shi)(shi)(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)(gao)。用(yong)這兩種石(shi)(shi)(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)(gao)制(zhi)(zhi)得(de)的(de)(de)制(zhi)(zhi)品,強(qiang)度(du)高(gao)于(yu)建筑石(shi)(shi)(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)(gao)制(zhi)(zhi)品,而(er)(er)且硬石(shi)(shi)(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)(gao)膠(jiao)結(jie)料有(you)較好的(de)(de)隔(ge)熱性(xing),高(gao)溫(wen)煅燒(shao)石(shi)(shi)(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)(gao)有(you)較好的(de)(de)耐磨性(xing)和(he)抗(kang)水(shui)(shui)性(xing)。
目前,我們公司可設計生產(chan)(chan)數十種規格(ge)的生產(chan)(chan)線,并能根(gen)據用戶的不(bu)同(tong)需求量身定做不(bu)同(tong)生產(chan)(chan)工藝的生產(chan)(chan)線。
階段
石膏粉(fen)生產線采(cai)用國內成熟先進的工(gong)藝設備,如立式磨粉(fen)機、沸騰爐等。 |
階段
破(po)碎(sui)機(ji)將大尺寸的石膏礦石破(po)碎(sui)成(cheng)小(xiao)(xiao)于30mm的小(xiao)(xiao)塊顆粒,輸送磨機(ji)進(jin)行粉(fen)磨; |
第三(san)階段
選粉(fen)機(ji)將粉(fen)磨(mo)后達(da)到產品所需(xu)細度(du)的石(shi)膏生粉(fen)送入(ru)沸騰爐進行(xing)煅燒,其(qi)余(yu)部(bu)分返回(hui)磨(mo)機(ji)進行(xing)再次粉(fen)磨(mo)直合格。沸騰爐是建筑石(shi)膏煅燒設(she)備(bei)中在我國應(ying)用(yong)廣的設(she)備(bei),該設(she)備(bei)結構簡單,操作方便(bian)。 |
第(di)四(si)階段
煅燒后的合(he)格石膏粉送入(ru)熟料倉儲存或(huo)送入(ru)制品車間使(shi)用。 |
我(wo)(wo)公司(si)設計的石膏(gao)粉(fen)生產線采用(yong)國內成熟先(xian)進的工藝設備(bei),如歐版(ban)(ban)T形磨(mo)等。歐版(ban)(ban)T形磨(mo)是建筑石膏(gao)煅燒設備(bei)中(zhong)在我(wo)(wo)國應用(yong)廣的設備(bei)。結(jie)構(gou)(gou)簡單、小巧(qiao)、生產能力大 設備(bei)結(jie)構(gou)(gou)緊湊、不易損(sun)壞(huai)、占地(di)面積小、耗損(sun)低(di)操(cao)作方便。
新(xin)(xin)型(xing)(xing)(xing)建(jian)(jian)(jian)材(cai)(cai)(cai)(cai)具有輕質(zhi)、高強度(du)(du)、保(bao)(bao)溫、節能(neng)(neng)、節土(tu)、裝(zhuang)飾等優(you)良特性。采用(yong)新(xin)(xin)型(xing)(xing)(xing)建(jian)(jian)(jian)材(cai)(cai)(cai)(cai)不(bu)(bu)但使(shi)(shi)房屋功(gong)能(neng)(neng)大(da)大(da)改善,還可(ke)以(yi)使(shi)(shi)建(jian)(jian)(jian)筑(zhu)物內外更具現代氣息,滿(man)足(zu)人們的(de)(de)(de)審美要求。新(xin)(xin)型(xing)(xing)(xing)建(jian)(jian)(jian)材(cai)(cai)(cai)(cai)的(de)(de)(de)性能(neng)(neng)和(he)(he)功(gong)用(yong)各不(bu)(bu)相同(tong),生(sheng)產新(xin)(xin)型(xing)(xing)(xing)建(jian)(jian)(jian)材(cai)(cai)(cai)(cai)產品(pin)的(de)(de)(de)原(yuan)材(cai)(cai)(cai)(cai)料(liao)(liao)及工(gong)藝(yi)方法也各不(bu)(bu)相同(tong)。有的(de)(de)(de)新(xin)(xin)型(xing)(xing)(xing)建(jian)(jian)(jian)材(cai)(cai)(cai)(cai)可(ke)以(yi)顯著(zhu)減輕建(jian)(jian)(jian)筑(zhu)物自重,為推廣輕型(xing)(xing)(xing)建(jian)(jian)(jian)筑(zhu)結構創造了(le)條件(jian),大(da)大(da)加快(kuai)了(le)建(jian)(jian)(jian)房速度(du)(du)。有的(de)(de)(de)品(pin)種(zhong)重在花色,如(ru)裝(zhuang)飾裝(zhuang)修材(cai)(cai)(cai)(cai)料(liao)(liao);有的(de)(de)(de)品(pin)種(zhong)重在功(gong)能(neng)(neng),如(ru)保(bao)(bao)溫材(cai)(cai)(cai)(cai)料(liao)(liao);有的(de)(de)(de)則通過(guo)深加工(gong)衍生(sheng)出多(duo)個品(pin)種(zhong),如(ru)新(xin)(xin)型(xing)(xing)(xing)建(jian)(jian)(jian)筑(zhu)板(ban)材(cai)(cai)(cai)(cai)等。以(yi)新(xin)(xin)型(xing)(xing)(xing)建(jian)(jian)(jian)筑(zhu)板(ban)材(cai)(cai)(cai)(cai)為例。目前新(xin)(xin)型(xing)(xing)(xing)建(jian)(jian)(jian)筑(zhu)板(ban)材(cai)(cai)(cai)(cai)有幾十個品(pin)種(zhong),其(qi)(qi)中紙(zhi)面石膏板(ban)、玻璃纖維增強水泥(GRC)板(ban)、無石棉硅(gui)鈣板(ban)是(shi)目前中國生(sheng)產量、應(ying)用(yong)普遍的(de)(de)(de)三種(zhong)新(xin)(xin)型(xing)(xing)(xing)建(jian)(jian)(jian)筑(zhu)板(ban)材(cai)(cai)(cai)(cai)。這三種(zhong)板(ban)材(cai)(cai)(cai)(cai)不(bu)(bu)但所采用(yong)的(de)(de)(de)原(yuan)料(liao)(liao)不(bu)(bu)同(tong),生(sheng)產工(gong)藝(yi)不(bu)(bu)同(tong),其(qi)(qi)性能(neng)(neng)和(he)(he)功(gong)用(yong)也不(bu)(bu)同(tong)。它們所用(yong)的(de)(de)(de)原(yuan)材(cai)(cai)(cai)(cai)料(liao)(liao)均為非金屬材(cai)(cai)(cai)(cai)料(liao)(liao)而(er)且很容(rong)易(yi)得(de)到,采用(yong)它們作(zuo)為原(yuan)始板(ban)材(cai)(cai)(cai)(cai),再分(fen)別配上防滲、保(bao)(bao)溫、防火等功(gong)能(neng)(neng)材(cai)(cai)(cai)(cai)料(liao)(liao),采用(yong)復合技術,可(ke)生(sheng)產出各種(zhong)輕質(zhi)和(he)(he)性能(neng)(neng)優(you)越的(de)(de)(de)新(xin)(xin)型(xing)(xing)(xing)墻體(ti)材(cai)(cai)(cai)(cai)料(liao)(liao)。